AINIA digital
TERMOSEAL
Perfect sealing on each package, guaranteeing quality and food safety.
A new standard in the inspection of heat-sealed plastic packaging
It detects visible and invisible defects to ensure the quality of your production
Companies using heat-sealed plastic packaging face significant challenges related to sealing quality and safety. Invisible defects, such as weak seals, residues in the welding zone or undetected leaks, can compromise not only the product, but also customer trust and brand reputation.
TERMOSEAL is AINIA’s patented solution that uses advanced thermography and artificial intelligence to continuously inspect 100% of the produced packages . Unlike traditional solutions that rely on sampling inspections or invasive techniques, TERMOSEAL ensures precise control without interrupting the production line.
Why is it important?
- Poor welding can lead to leaks, contamination and financial losses.
- Manual visual inspections or those based on conventional vision do not detect internal defects.
- TERMOSEAL provides real-time data to correct problems before they affect the entire production.
Discover our video
Beyond traditional inspection: efficiency and reliability
Innovation that protects your product and your brand
TERMOSEAL offers multiple benefits that not only optimize production, but also raise quality standards in the food industry:
Thorough inspection
Evaluate 100% of the produced packages , without the need for sampling.
Accurate detection
It identifies visible defects (residues, seal failure) and invisible defects (weak seals or internal inconsistencies).
Reduction of operating costs
Reduce refunds, claims and losses due to defective batches.
Maintenance optimization
Real-time problem detection helps identify and resolve faults in the heat-sealing machinery.
Generation of quality data
It allows analysis by batch, packaging type and work shift, facilitating traceability and continuous control.
Why choose Termoseal?
- Accurate inspection of 100% of the containers, without the need for interruptions or costly adjustments.
- It detects invisible defects such as weak seals, ensuring higher product quality.
- Cost-effective operation and adaptable to various references and packages formats.
- Exclusive patented technology that ensures regulatory compliance and market leadership.
| Features | TERMOSEAL | Competence A (Basic Vision) | Competence B (Basic Thermography) | Competence C (Hyperspectral Vision) | Competence D (Manual Methods) |
|---|---|---|---|---|---|
| 100% production inspection | Yes | Yes | Yes | Yes (but at high cost) | No (limited sample) |
| Detection of visible and invisible defects | Yes | No (only visible) | No (only visible) | Yes (but not profitable) | No (only visible) |
| Uninterrupted online operation | Yes | Yes | No (requires stopping production) | Yes | No (very slow and dependent on humans) |
| Affordable and competitive cost | Yes | Yes | Yes | No (high cost) | Yes (but not very efficient) |
| Support for multiple formats | Yes (trays, flow-pack, doypack) | Yes (limited to some formats) | Yes (but with functional limitations) | No (product specific settings) | Yes |
| Integration with existing systems | Yes | No | No | No (high complexity) | No |
| Requires additional gases or consumables | No | No | Yes (makes the operation more expensive) | No | No |
| Implementation time | Short | Moderate | Moderate | Long | Short |
03_ Technology
Artificial intelligence and thermography in pursuit of perfection
The difference is in the patented technology
TERMOSEAL combines three advanced technologies to provide a unique solution:
Thermography
Thermography It uses high-precision thermal sensors to identify variations in sealing temperature, detecting defects invisible to the human eye
Machine vision
Machine vision It captures high-resolution images to visually assess the quality of welds, detecting residues or external deformations.
Artificial intelligence
Artificial intelligence Machine learning algorithms analyze complex patterns and differences in welds, continuously improving their accuracy.
Technological advantages
- Real-time inspection without interrupting the production.
- Adaptation to different packaging formats (trays, flow-pack, doypack).
- Assurance of compliance with food safety and quality standards.
- Advanced technology to distinguish different defects according to their severity.
- Opportunity of adding other quality control systems through artificial vision.
Proven results across multiple sectors
Tangible results that prove how TERMOSEAL revolutionizes quality and safety across diverse industries
Each TERMOSEAL implementation has enabled our customers to reduce operating costs, minimize returns and strengthen consumer confidence.
TERMOSEAL has proven its effectiveness in various industrial applications:
Meat industry
Meat industry It detects faults in fresh and processed meat trays, ensuring hermetic packaging.
Nuts and dried fruits
Nuts and dried fruits Inspection of flow-pack bags to ensure sealing.
Seafood products
Seafood products It prevents leaks in fish and seafood trays.
Ready meals
Ready meals It ensures the quality of heat-sealed packages for ready-to-eat meals.
Horticultural
Horticultural It detects faults in the thermosealing of lettuce and salad.
Bakery
Bakery Ejection of pancake bags that do not meet sealing quality standards.
Backed by experience and innovation
Leading companies rely on TERMOSEAL to guarantee excellence in every package.
AINIA has been leading the digital transformation and innovation in the food sector for years. Leading food companies trust TERMOSEAL to guarantee the quality of their processes, backed by our patented technologies and success stories in different sectors.
Leading companies rely on TERMOSEAL to guarantee excellence in every package.
An investment that pays offf from day one
TERMOSEAL not only improves product quality, but also optimizes operating costs and increases productivity:
- Reduction of waste
It detects defects in real time, before they affect large volumes.
- Improved maintenance
Maintenance control thanks to real-time detection of problems such as cold claws.
- Reduction of claims
It improves customer perception and reduces costs associated with refunds.
- Increased efficiency
Real-time data enables immediate production adjustments.
- Modularity
Multiple machine vision quality control systems can be incorporated into the same inspection point.
You may be interested in
07_ Contact us
Carlos Fernandez
Business Development
How can we help you?
Carlos Fernandez
Business Development
Basic information on data protection
Responsible
AINIA
Address
Calle Benjamín Franklin, 5 a 11, CP 46980 Paterna (Valencia)
Purpose
To attend, register and contact you in order to solve the request you make through this contact form.
Legitimation
Your data will be processed only with your consent, by ticking the box shown in this form.
Addressees
Your data will not be disclosed to third parties
Rights
More information
More information is available in our Privacy Policy.
DPD
If you have any doubts about how we will treat your data or you would like to make a suggestion or complaint, please contact the Data Protection Officer at [email protected] or by filling out the form for the attention of the interested party.
