{"id":179810,"date":"2025-06-13T12:28:44","date_gmt":"2025-06-13T10:28:44","guid":{"rendered":"https:\/\/www.ainia.com\/?p=179810"},"modified":"2025-07-03T12:58:11","modified_gmt":"2025-07-03T10:58:11","slug":"spray-drying-da-escala-piloto-a-producao-industrial-de-ingredientes-em-po-2","status":"publish","type":"post","link":"https:\/\/www.ainia.com\/pt\/ainia-news\/spray-drying-da-escala-piloto-a-producao-industrial-de-ingredientes-em-po-2\/","title":{"rendered":"Spray drying: da escala piloto \u00e0 produ\u00e7\u00e3o industrial de ingredientes em p\u00f3"},"content":{"rendered":"

[vc_row][vc_column][vc_column_text css=\u201d\u201d] Queres transformar os teus ingredientes l\u00edquidos em produtos em p\u00f3 prontos para aplica\u00e7\u00e3o industrial? <\/strong>Na AINIA ajudamos-te a escalar o teu processo atrav\u00e9s da tecnologia de spray drying, <\/em>uma solu\u00e7\u00e3o vers\u00e1til e eficiente que permite estabilizar, encapsular e produzir com todas as garantias.<\/strong><\/p>\n

Continua a ler e descobre como aplicamos esta tecnologia desde o laborat\u00f3rio at\u00e9 \u00e0 produ\u00e7\u00e3o industrial, cumprindo rigorosos padr\u00f5es de qualidade e seguran\u00e7a alimentar, com mais de 20 anos de experi\u00eancia nos setores alimentar, cosm\u00e9tico, farmac\u00eautico e qu\u00edmico.<\/strong><\/p>\n

Uma tecnologia eficiente e segura para gerar produtos em p\u00f3<\/h2>\n

A secagem por atomiza\u00e7\u00e3o<\/strong>, tamb\u00e9m conhecida como spray drying<\/em>, \u00e9 uma tecnologia que permite a produ\u00e7\u00e3o cont\u00ednua de s\u00f3lidos secos a partir de solu\u00e7\u00f5es, emuls\u00f5es ou suspens\u00f5es. A sua versatilidade permite obter produtos sob a forma de p\u00f3, gr\u00e2nulos ou aglomerados<\/strong>, com caracter\u00edsticas definidas como o tamanho de part\u00edcula, a humidade residual ou a morfologia das part\u00edculas.<\/p>\n

\u00c9 uma tecnologia r\u00e1pida e eficiente<\/strong>, capaz de produzir grandes quantidades de produto num curto espa\u00e7o de tempo, o que se traduz em custos moderados. Al\u00e9m disso, pode ser aplicada a uma grande variedade de matrizes e setores industriais<\/strong> \u2014 desde o agroalimentar ao cosm\u00e9tico, farmac\u00eautico ou qu\u00edmico.<\/p>\n

Origem e evolu\u00e7\u00e3o do spray drying<\/em><\/strong><\/h3>\n

Patenteada em 1872 por Samuel Percy para produzir leite em p\u00f3, a tecnologia de spray drying<\/em> come\u00e7ou a ser utilizada industrialmente no setor alimentar no in\u00edcio do s\u00e9culo XX. A sua capacidade para prolongar a vida \u00fatil<\/strong> dos produtos gra\u00e7as ao baixo teor de humidade e garantir a sua seguran\u00e7a microbiol\u00f3gica tornou-a num processo chave para produtos como caf\u00e9, sopas instant\u00e2neas, molhos ou misturas para bebidas.<\/strong><\/p>\n

Al\u00e9m disso, permite a microencapsula\u00e7\u00e3o de princ\u00edpios ativos<\/strong> como vitaminas, aromas, microrganismos ou APIs, protegendo a sua funcionalidade durante o processamento e armazenamento.<\/p>\n

Escalonamento industrial: do laborat\u00f3rio \u00e0 produ\u00e7\u00e3o real<\/strong><\/h3>\n

Quando se trabalha na estabiliza\u00e7\u00e3o ou microencapsula\u00e7\u00e3o de um ingrediente, passar do laborat\u00f3rio para a escala industrial exige um processo rigoroso. Nesta transi\u00e7\u00e3o, \u00e9 fundamental realizar estudos de escalonamento e de viabilidade t\u00e9cnica e econ\u00f3mica<\/strong> que garantam que os resultados obtidos em pequena escala possam ser replicados e sustentados numa escala maior.<\/p>\n

Neste contexto, a valida\u00e7\u00e3o e otimiza\u00e7\u00e3o do processo \u00e0 escala piloto \u00e9 essencial<\/strong>: ajustam-se par\u00e2metros como temperaturas, press\u00f5es e tempos, assegurando a efici\u00eancia e a qualidade em condi\u00e7\u00f5es reais de produ\u00e7\u00e3o.<\/p>\n

Como o fazemos na AINIA<\/strong><\/h3>\n

Na AINIA dispomos de um equipamento multifuncional<\/strong> de secagem por atomiza\u00e7\u00e3o \u00e0 escala piloto, com uma capacidade de evapora\u00e7\u00e3o de \u00e1gua de 10 kg\/h. Este equipamento permite-nos trabalhar com solu\u00e7\u00f5es aquosas ou \u00e0 base de solventes org\u00e2nicos<\/strong>, e at\u00e9 aplicar a t\u00e9cnica de arrefecimento por atomiza\u00e7\u00e3o<\/strong> (spray cooling<\/em>), ideal para materiais cerosos ou \u00e1cidos gordos utilizados como agentes encapsulantes.<\/p>\n

Mais de 20 anos de experi\u00eancia comprovam a nossa compet\u00eancia nesta tecnologia, desde o laborat\u00f3rio at\u00e9 \u00e0 escala semi-industrial, com desenvolvimentos realizados para os setores agroalimentar, cosm\u00e9tico, farmac\u00eautico e qu\u00edmico.<\/strong><\/p>\n

\"microencapsulacion\"<\/strong><\/p>\n

Presen\u00e7a internacional e avan\u00e7os tecnol\u00f3gicos<\/strong><\/h3>\n

A nossa experi\u00eancia em spray drying<\/em> e na sele\u00e7\u00e3o de tecnologias de microencapsula\u00e7\u00e3o foi reconhecida na 27.\u00aa Microencapsulation Industrial Convention<\/strong>, realizada em San Antonio (Texas, EUA), onde realiz\u00e1mos a confer\u00eancia plen\u00e1ria de abertura<\/strong>. Neste evento, foram partilhados avan\u00e7os no escalonamento de processos baseados em microflu\u00eddica, leitos fluidizados, gera\u00e7\u00e3o de microc\u00e1psulas biodegrad\u00e1veis ou tecnologias de liberta\u00e7\u00e3o controlada para prote\u00e7\u00e3o de culturas.<\/strong><\/p>\n

\"congreso<\/strong><\/h3>\n

Produ\u00e7\u00e3o industrial com padr\u00f5es de qualidade e seguran\u00e7a<\/strong><\/h3>\n

Quando as necessidades de produ\u00e7\u00e3o das empresas n\u00e3o se adaptam \u00e0s capacidades industriais dispon\u00edveis, na AINIA oferecemos um servi\u00e7o de produ\u00e7\u00e3o de lotes de ingredientes atomizados<\/strong>, cumprindo elevados padr\u00f5es de qualidade e seguran\u00e7a alimentar.<\/strong><\/p>\n

Dispomos de autoriza\u00e7\u00e3o sanit\u00e1ria da Generalitat Valenciana<\/strong> para fabricar, elaborar ou transformar preparados alimentares de uso industrial e estamos inscritos no Registo Geral Sanit\u00e1rio de Empresas Alimentares e Alimentos<\/strong> do Minist\u00e9rio da Sa\u00fade de Espanha.<\/p>\n

Controlo de qualidade e conformidade regulamentar<\/strong><\/h3>\n

A AINIA disp\u00f5e de laborat\u00f3rios acreditados pela ENAC (ISO 17025)<\/strong> para controlo f\u00edsico-qu\u00edmico e microbiol\u00f3gico de produtos atomizados. Podes consultar as nossas acredita\u00e7\u00f5es [aqui].<\/p>\n

Al\u00e9m disso, contamos com pessoal qualificado PCQI (Preventive Control Qualified Individual<\/em>)<\/strong>, em conformidade com os requisitos da FSMA (Food Safety Modernization Act<\/em>)<\/strong> dos Estados Unidos. Isto permite-nos apoiar-te na gest\u00e3o de processos e exig\u00eancias regulamentares caso pretendas exportar os teus ingredientes atomizados para os EUA.<\/p>\n

Queres saber mais sobre como escalar o teu produto ou produzir lotes piloto e industriais atrav\u00e9s de spray drying<\/em>?<\/p>\n

[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div><\/body><\/html>","protected":false},"excerpt":{"rendered":"

[vc_row][vc_column][vc_column_text css=\u201d\u201d] Queres transformar os teus ingredientes l\u00edquidos em produtos em p\u00f3 prontos para aplica\u00e7\u00e3o industrial? Na AINIA ajudamos-te a escalar o teu processo atrav\u00e9s da tecnologia de spray drying, uma solu\u00e7\u00e3o vers\u00e1til e eficiente que permite estabilizar, encapsular e produzir com todas as garantias. Continua a ler e descobre como aplicamos esta tecnologia desde […]<\/p>\n","protected":false},"author":172,"featured_media":172427,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[1963],"tags":[],"class_list":["post-179810","post","type-post","status-publish","format-standard","hentry","category-inovacao-tecnologica"],"acf":[],"yoast_head":"\nSpray drying: da escala piloto \u00e0 produ\u00e7\u00e3o industrial<\/title>\n<meta name=\"description\" content=\"Descubra como aplicamos a tecnologia de spray drying, desde o laborat\u00f3rio at\u00e9 \u00e0 produ\u00e7\u00e3o industrial de ingredientes em p\u00f3 e microencapsulados.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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