{"id":179789,"date":"2025-06-13T12:21:47","date_gmt":"2025-06-13T10:21:47","guid":{"rendered":"https:\/\/www.ainia.com\/?p=179789"},"modified":"2025-07-03T13:00:26","modified_gmt":"2025-07-03T11:00:26","slug":"spray-drying-de-lechelle-pilote-a-la-production-industrielle-dingredients-en-poudre","status":"publish","type":"post","link":"https:\/\/www.ainia.com\/fr\/ainia-news\/spray-drying-de-lechelle-pilote-a-la-production-industrielle-dingredients-en-poudre\/","title":{"rendered":"Spray drying : de l\u2019\u00e9chelle pilote \u00e0 la production industrielle d\u2019ingr\u00e9dients en poudre"},"content":{"rendered":"

[vc_row][vc_column][vc_column_text css=\u201d\u201d] Souhaitez-vous transformer vos ingr\u00e9dients liquides en produits en poudre pr\u00eats \u00e0 \u00eatre utilis\u00e9s dans un contexte industriel ? Chez AINIA, nous vous accompagnons dans la mise \u00e0 l\u2019\u00e9chelle de votre proc\u00e9d\u00e9 gr\u00e2ce au spray drying<\/em>, une technologie polyvalente et efficace qui permet de stabiliser, encapsuler et produire avec toutes les garanties n\u00e9cessaires.<\/strong><\/p>\n

Poursuivez votre lecture pour d\u00e9couvrir comment nous appliquons cette technologie du laboratoire jusqu\u2019\u00e0 la production industrielle, dans le respect des normes de qualit\u00e9 et de s\u00e9curit\u00e9 alimentaire, avec plus de 20 ans d\u2019exp\u00e9rience dans des secteurs tels que l\u2019agroalimentaire, la cosm\u00e9tique, la pharmacie ou la chimie.<\/strong><\/p>\n

Une technologie efficace et s\u00fbre pour produire des ingr\u00e9dients en poudre<\/h2>\n

Le s\u00e9chage par atomisation<\/strong>, \u00e9galement connu sous le nom de spray drying<\/em>, est une technologie qui permet la production continue de solides secs \u00e0 partir de solutions, d\u2019\u00e9mulsions ou de suspensions. Sa polyvalence permet d\u2019obtenir des produits sous forme de poudre, de granul\u00e9s ou d\u2019agglom\u00e9r\u00e9s<\/strong>, avec des caract\u00e9ristiques pr\u00e9cises telles que la taille des particules, l\u2019humidit\u00e9 r\u00e9siduelle ou la morphologie.<\/p>\n

Il s\u2019agit d\u2019une technologie rapide et performante<\/strong>, capable de produire de grandes quantit\u00e9s en peu de temps, ce qui se traduit par des co\u00fbts mod\u00e9r\u00e9s. Elle peut en outre \u00eatre appliqu\u00e9e \u00e0 une large gamme de matrices et de secteurs industriels<\/strong>, de l\u2019agroalimentaire \u00e0 la cosm\u00e9tique, en passant par la pharmacie et la chimie.<\/p>\n

Origine et \u00e9volution du spray drying<\/em><\/strong><\/h3>\n

Brev\u00e9t\u00e9 en 1872 par Samuel Percy pour la production de lait en poudre, le spray drying<\/em> a commenc\u00e9 \u00e0 \u00eatre utilis\u00e9 industriellement dans le secteur alimentaire au d\u00e9but du XXe si\u00e8cle. Sa capacit\u00e9 \u00e0 prolonger la dur\u00e9e de conservation<\/strong> des produits gr\u00e2ce \u00e0 une faible teneur en humidit\u00e9, tout en garantissant leur s\u00e9curit\u00e9 microbiologique, en a fait un proc\u00e9d\u00e9 cl\u00e9 pour des produits tels que le caf\u00e9, les soupes instantan\u00e9es, les sauces ou les m\u00e9langes de boissons.<\/strong><\/p>\n

Il permet \u00e9galement la microencapsulation de principes actifs<\/strong> tels que les vitamines, les ar\u00f4mes, les micro-organismes ou les API, en prot\u00e9geant leur fonctionnalit\u00e9 pendant le traitement et le stockage.<\/p>\n

Mise \u00e0 l\u2019\u00e9chelle industrielle : du laboratoire \u00e0 la production r\u00e9elle<\/strong><\/h3>\n

Lorsqu\u2019il s\u2019agit de stabiliser ou de microencapsuler un ingr\u00e9dient, le passage du laboratoire \u00e0 l\u2019\u00e9chelle industrielle n\u00e9cessite un processus rigoureux. Dans cette transition, il est essentiel de r\u00e9aliser des \u00e9tudes de mise \u00e0 l\u2019\u00e9chelle et de faisabilit\u00e9 technique et \u00e9conomique<\/strong> afin de garantir que les r\u00e9sultats obtenus \u00e0 petite \u00e9chelle soient reproductibles et viables \u00e0 grande \u00e9chelle.<\/p>\n

Dans ce contexte, la validation et l\u2019optimisation du proc\u00e9d\u00e9 \u00e0 l\u2019\u00e9chelle pilote sont fondamentales<\/strong> : les param\u00e8tres tels que les temp\u00e9ratures, les pressions et les temps de traitement sont ajust\u00e9s pour garantir l\u2019efficacit\u00e9 et la qualit\u00e9 en conditions de production r\u00e9elles.<\/p>\n

Comment proc\u00e9dons-nous chez AINIA ?<\/strong><\/h3>\n

Chez AINIA, nous disposons d\u2019un \u00e9quipement polyvalent de s\u00e9chage par atomisation<\/strong> \u00e0 l\u2019\u00e9chelle pilote, avec une capacit\u00e9 d\u2019\u00e9vaporation d\u2019eau de 10 kg\/h. Cet \u00e9quipement nous permet de travailler avec des solutions aqueuses ou \u00e0 base organique<\/strong>, et m\u00eame d\u2019appliquer la technique de spray cooling<\/em><\/strong>, id\u00e9ale pour des mat\u00e9riaux cireux ou des acides gras utilis\u00e9s comme agents d\u2019encapsulation.<\/p>\n

Nous poss\u00e9dons plus de 20 ans d\u2019exp\u00e9rience dans cette technologie, depuis le laboratoire jusqu\u2019\u00e0 l\u2019\u00e9chelle semi-industrielle, avec des d\u00e9veloppements r\u00e9alis\u00e9s pour les secteurs agroalimentaire, cosm\u00e9tique, pharmaceutique et chimique.<\/strong><\/p>\n

\"microencapsulacion\"<\/strong><\/p>\n

Pr\u00e9sence internationale et avanc\u00e9es technologiques<\/strong><\/h3>\n

Notre expertise en spray drying<\/em> et dans le choix de technologies de microencapsulation a \u00e9t\u00e9 reconnue lors de la 27e Microencapsulation Industrial Convention<\/strong>, qui s\u2019est tenue \u00e0 San Antonio (Texas, \u00c9tats-Unis), o\u00f9 nous avons pr\u00e9sent\u00e9 la conf\u00e9rence pl\u00e9ni\u00e8re d\u2019ouverture<\/strong>. Cet \u00e9v\u00e9nement a permis de partager les derni\u00e8res avanc\u00e9es en mati\u00e8re de mise \u00e0 l\u2019\u00e9chelle de proc\u00e9d\u00e9s bas\u00e9s sur la microfluidique, les lits fluidis\u00e9s, la g\u00e9n\u00e9ration de microcapsules biod\u00e9gradables ou encore les technologies de lib\u00e9ration contr\u00f4l\u00e9e pour la protection des cultures.<\/strong><\/p>\n

\"congreso<\/strong><\/h3>\n

Production industrielle selon des normes de qualit\u00e9 et de s\u00e9curit\u00e9<\/strong><\/h3>\n

Lorsque les besoins de production des entreprises d\u00e9passent leurs capacit\u00e9s industrielles disponibles, AINIA propose un service de production de lots d\u2019ingr\u00e9dients atomis\u00e9s, dans le respect des normes les plus strictes en mati\u00e8re de qualit\u00e9 et de s\u00e9curit\u00e9 alimentaire.<\/strong><\/p>\n

Nous disposons de l\u2019autorisation sanitaire de la Generalitat Valenciana<\/strong> pour la fabrication, la pr\u00e9paration ou la transformation de produits alimentaires \u00e0 usage industriel, et nous sommes inscrits au Registre Sanitaire G\u00e9n\u00e9ral des Entreprises Alimentaires<\/strong> du Minist\u00e8re de la Sant\u00e9 espagnol.<\/p>\n

Contr\u00f4le qualit\u00e9 et conformit\u00e9 r\u00e9glementaire<\/strong><\/h3>\n

AINIA dispose de laboratoires accr\u00e9dit\u00e9s par l\u2019ENAC<\/strong> (ISO 17025) pour le contr\u00f4le physico-chimique et microbiologique des produits atomis\u00e9s. Vous pouvez consulter nos accr\u00e9ditations ici<\/a>.<\/p>\n

Nous comptons \u00e9galement parmi notre personnel des experts certifi\u00e9s PCQI (Preventive Control Qualified Individual<\/em>)<\/strong>, en conformit\u00e9 avec les exigences de la FSMA (Food Safety Modernization Act<\/em>)<\/strong> des \u00c9tats-Unis. Cela nous permet de vous accompagner dans la gestion des proc\u00e9d\u00e9s et des exigences r\u00e9glementaires<\/strong> si vous souhaitez exporter vos ingr\u00e9dients atomis\u00e9s vers les \u00c9tats-Unis.<\/p>\n

Vous souhaitez en savoir plus sur la mise \u00e0 l\u2019\u00e9chelle de votre produit ou sur la production de lots pilotes et industriels par spray drying<\/em> ?<\/p>\n

\u00a0[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div><\/body><\/html>","protected":false},"excerpt":{"rendered":"

[vc_row][vc_column][vc_column_text css=\u201d\u201d] Souhaitez-vous transformer vos ingr\u00e9dients liquides en produits en poudre pr\u00eats \u00e0 \u00eatre utilis\u00e9s dans un contexte industriel ? Chez AINIA, nous vous accompagnons dans la mise \u00e0 l\u2019\u00e9chelle de votre proc\u00e9d\u00e9 gr\u00e2ce au spray drying, une technologie polyvalente et efficace qui permet de stabiliser, encapsuler et produire avec toutes les garanties n\u00e9cessaires. Poursuivez […]<\/p>\n","protected":false},"author":172,"featured_media":172429,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[1976],"tags":[],"class_list":["post-179789","post","type-post","status-publish","format-standard","hentry","category-innovation-technologique"],"acf":[],"yoast_head":"\nSpray drying : de l\u2019\u00e9chelle pilote \u00e0 la production industrielle<\/title>\n<meta name=\"description\" content=\"D\u00e9couvrez comment nous appliquons spray drying depuis le laboratoire jusqu\u2019\u00e0 la production industrielle d\u2019ingr\u00e9dients en poudre et microencapsul\u00e9s.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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